Our client who operates in Manufacturing is looking for an Engineer to support them with bridging the Operations & Engineering department.
Responsibilities
Lead initiatives to improve equipment reliability, availability, and overall production performance.
Work closely with Operations, Maintenance, Engineering, and Planning teams to increase productivity and reduce downtime.
Drive continuous improvement of equipment effectiveness (OEE) by identifying and eliminating recurring losses.
Investigate equipment failures and performance issues using structured problem-solving methods such as Root Cause Analysis (RCA), 5-Why, Fishbone, A3, and FMEA.
Develop and implement strategies to optimize production speeds, reduce changeover times, and improve start-up and shutdown processes.
Champion Total Productive Maintenance (TPM) practices across the organization.
Establish and maintain autonomous maintenance routines, equipment care standards, centerlines, and abnormality management processes.
Ensure preventive, condition-based, and predictive maintenance activities are effectively planned and executed.
Continuously review and optimize maintenance plans, intervals, and scopes.
Develop asset criticality assessments and reliability-centered maintenance strategies for different equipment categories.
Maintain accurate asset records, equipment histories, bills of materials, and maintenance data within the CMMS system.
Lead FMEA studies and manage spare parts strategies, including critical spare identification and obsolescence planning.
Monitor and improve key reliability metrics such as MTBF, MTTR, failure rates, maintenance costs, and asset throughput.
Act as the main point of contact for asset availability and production constraints affecting planning activities.
Coordinate maintenance activities to minimize disruption to production schedules.
Facilitate regular cross-functional meetings and ensure action items are completed.
Ensure maintenance procedures, safety standards, lockout/tagout requirements, permits, and SOPs are followed and kept up to date.
Support audits, regulatory compliance activities, and accurate maintenance documentation.
Promote safety improvements through risk assessments and reliability-focused initiatives.
Lead continuous improvement and kaizen projects targeting breakdowns, speed losses, minor stops, changeovers, and start-up defects.
Train and coach operators and technicians on TPM, reliability practices, condition monitoring, and data analysis.
Support new equipment implementation by defining reliability requirements and participating in equipment acceptance and start-up processes.
Manage external service providers and establish service-level agreements linked to reliability performance.
Contribute to maintenance budgets, cost control efforts, and capital investment proposals based on reliability needs.
Ensure full compliance with company policies, ethical standards, and Environmental Health & Safety requirements.
Requirements
Bachelor's degree in Mechanical, Electrical, Industrial Engineering, or a related field.
Experience in reliability, maintenance, or production engineering within a manufacturing or industrial environment.
Proven track record of improving TPM and OEE performance.
Experience using CMMS systems (e.g., Agility) and strong analytical skills using Excel and/or Power BI.
Strong knowledge of Root Cause Analysis, FMEA, Reliability-Centered Maintenance (RCM), and maintenance strategy development.
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